For most of my career, I worked in manufacturing. Being able to see people and machines transform raw materials into a shiny finished product makes me smile. Today, I was reminded of something that did, however, make me cringe.
In CFO.com, I was reading an article about how the “Big Three” used to over-produce cars to take advantage of absorption costing. By doing this, the companies recorded certain fixed costs on the balance sheet (because they could spread the costs over the number of units produced and put those costs in inventory). If they didn’t make products, fixed costs would hit the P&L. They would have to report all that cost against no revenue. Now, you can see why they did it, but was there something they were neglecting?
There were down-stream costs. The costs associated with excess and obsolete inventory. Warehousing and storage costs. Service costs to make updates to finished goods sitting in inventory. Cash tied up that couldn’t be used for investment. Stale products that couldn’t keep up with the competition.
Yes, we want to be profitable. However, making accounting moves that hide operating results on the balance sheet isn’t the answer. Slow moving, excess, or obsolete inventory is even worse. I have 3 words of wisdom for you. Inventory is evil!